Professional Welding Services
Precision MIG, TIG, Resistance & Robotic Welding Under One Roof
Eliminate weld quality issues. Simplify your supply chain with integrated welding services.
Wisconsin Stamping & Manufacturing’s certified welders and robotic welding cells deliver repeatable, production-ready weldments for everything from simple brackets to complex multi-component assemblies.
Operating within an ISO 9001:2015 certified manufacturing environment, we combine welding with stamping, laser cutting, machining, wire forming, and assembly to provide a true single-source solution for welded components and finished assemblies.
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Welding Services Overview
Integrated Welding Within a Complete Manufacturing Operation
Wisconsin Stamping’s welding department operates as part of a fully integrated metal manufacturing facility, allowing us to produce complete welded assemblies without outsourcing critical operations.
By combining welding with stamping, laser cutting, forming, machining, and wire forming, we control quality throughout the entire production process. This approach minimizes production delays, reduces supply chain complexity, and ensures consistent weld performance across every program.
Our welding capabilities support OEM manufacturers producing:
• Structural brackets and frames
• Wire form assemblies
• Sheet metal fabrications
• Multi-component weldments
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Fabrication & Welding Solutions
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Detailed Welding Capabilities
MIG Welding (Manual and Robotic Compatible)
- Short-circuit and spray transfer processes tailored to material thickness and geometry.
- Optimized for carbon steel, stainless steel, and aluminum weldments integrated with stamped, laser-cut, and formed components.
- Ideal for structural brackets, frames, and fabricated subassemblies where throughput and cost efficiency are critical.
TIG Welding
- Precision welding for thin-gauge or cosmetic-critical parts requiring clean bead appearance and controlled heat input.
- Commonly applied to stainless steel and aluminum components used in foodservice, power distribution, and industrial equipment.
- Supports intricate geometries, tight tolerances, and assemblies that combine machined, laser-cut, and formed parts.
Resistance (Spot) Welding
- Automated and manual resistance welding for stamped parts, wire forms, and small fabrications.
- Ideal for high-volume bracketry, wire assemblies, and sheet metal components where speed and repeatability are essential.
- Clean, efficient process that minimizes consumables and reduces post-weld finishing.
Robotic Welding Cells
- Fully robotic MIG welding for repeatable, production-grade weldments and assemblies.
- Engineered fixtures maintain critical dimensions, support multi-sided welding, and reduce setup time on recurring programs.
- Ideal for complex weldments that incorporate stamped, laser-cut, machined, and wire-formed components.
Our Engineering-Driven Welding Process
Step-by-Step Methodology for Weld Quality and Repeatability
- Review of prints, 3D models, and weld symbols for feasibility and optimization.
- Joint design, weld sequence, and fixture concepts developed to minimize distortion and ensure dimensional stability.
- Quality checkpoint: Design for Manufacturability (DFM/DFA) and weld access review with recommendations for cost reduction.
- Custom tooling and welding fixtures designed and built to support repeatable weld placement.
- Parameter development (voltage, amperage, wire feed speed, travel speed, squeeze time/force for resistance welding).
- Quality checkpoint: First Article Inspection with documented measurements and visual acceptance criteria.
- Manual MIG/TIG and resistance welding for low to medium volumes or complex one-off weldments.
- Robotic MIG welding for higher-volume programs requiring consistent weld quality and cycle times.
- In-process inspection at defined intervals to verify weld size, penetration, and critical dimensions.
- 100% visual inspection for cracks, porosity, undercut, and continuity; dimensional sampling per customer or industry standards.
- Integration with downstream processes including machining, surface finishing, kitting, and final assembly as required.
- Documentation packages available, including Certificates of Conformance and PPAP submissions for regulated industries.
Why Choose Wisconsin Stamping & Manufacturing
Your Single-Source Partner for Welded Components & Assemblies
Unlike job shops that offer welding as a stand-alone service, we integrate welding into a complete manufacturing ecosystem that includes stamping, laser cutting, forming, CNC/Swiss machining, wire forming, fasteners, kitting, and custom assemblies. This vertical integration minimizes handoffs, compresses lead times, and ensures your welded components arrive ready for your next operation—or ready to ship.
- Integrated Manufacturing: All major manufacturing processes—from raw material processing through welding and final assembly—are performed within our ISO-certified facilities.
- Scalable Production Capacity: Manual welding stations and robotic welding cells allow programs to scale from prototype builds to full production without changing suppliers.
- Engineering Support: Our engineering team provides design for manufacturability guidance, weld joint optimization, and fixture development to improve product quality and reduce costs.
- Simplified Supply Chain: By combining welding with stamping, machining, fastener distribution, and assembly services, we help manufacturers reduce vendor count and streamline procurement.
Client Stories
After six decades as a diversified manufacturer, Wisconsin Stamping & Manufacturing has worked with some of the world’s most successful and innovative companies.