Professional Kitting and Assembly Services
Transform Your Supply Chain with Expert Kitting and Assembly Solutions

Consolidate vendors. Reduce costs. Ship directly to your customers.
Wisconsin Stamping & Manufacturing delivers comprehensive kitting and assembly services that eliminate complexity from your supply chain. With 65+ years of precision manufacturing expertise, ISO 9001:2015 certification, and capacity to handle multiple SKUs per assembly, we’re your single-source solution for component manufacturing through finished product delivery.

Trust the Numbers That Matter
Kitting and Assembly Services Overview
Precision Manufacturing Integration at Scale
Our assembly and kitting services represent the convergence of advanced manufacturing capabilities and supply chain optimization. Operating from over 170,000 square feet of ISO 9001:2015 certified facilities, we integrate stamped and fabricated components, machined parts, wire forms, fasteners, and purchased materials into complete kits and assemblies ready for your production line or direct shipment to end users.
- Assembly Complexity: 8-15 SKUs per assembly standard, up to 25 SKUs for specialized programs
- Production Volume: 100 to 1,000,000+ units annually
- Automated PEM® Insertion
- Material Handling: Components from 0.125″ to 60″ x 120″
- Weight Capacity: Individual assemblies up to 250 lbs
- Packaging Standards: AIAG, customer-specific, or retail-ready configurations
Our kitting and assembly operations leverage six laser cutting systems (flat and tube lasers) , ten press brakes, CNC and Swiss machining centers with ±0.0005″ precision, four CNC wire formers, over 30 stamping presses, automated welding cells (MIG, TIG, Laser, Resistance) and onsite fastener distribution (WorldSource) ensuring perfect fit and function while eliminating supplier coordination challenges.
Featured Literature
Capabilities Brochure
See how our integrated, one-stop approach streamlines your production and ensures uncompromising quality for every component.
Get ResourceLooking for Fasteners?
WorldSource Fasteners, a member of the Wisconsin Stamping Family, supplies standard and custom fasteners from hundreds of the world’s leading manufacturers. Get access to the industry’s most trusted names with the optimal fastening solution for your application.

Detailed Kitting and Assembly Process
Engineering Excellence from Concept to Delivery
- Review bill of materials for optimization opportunities
- Tolerance stack-up analysis using GD&T principles
- Cost reduction engineering
- Quality checkpoint: PFMEA development per AIAG standards
- In-house production of metal components via stamping, forming, laser cutting, machining, welding
- Fastener procurement through WorldSource division (10,000+ SKUs in stock)
- Customer-directed purchasing with volume leverage
- Quality checkpoint: Incoming inspection per PPAP Level 3 requirements
- Lead time optimization: 25% reduction versus multi-vendor sourcing
- Kanban-based inventory management
- Lot traceability per ISO 9001:2015 requirements
- Quality checkpoint: Manufactured and Purchased Component verification
- Staging capacity: 250,000 cubic feet of dedicated assembly and kitting inventory space
- Automated PEM® nut insertion
- Torque-controlled fastening
- Manual assembly stations with poka-yoke fixtures
- 100% functional testing where specified
- Statistical sampling per ANSI/ASQ Z1.4
- Custom packaging design for damage prevention
- Quality checkpoint: Final audit per customer requirements
- Documentation: CoC, test reports, PPAP documentation
- JIT delivery programs
- Blind shipping with customer labeling
- Drop-ship capabilities to USA and International locations
- On-time delivery
Technical Capabilities and Specifications
Material Processing
- Steel grades: A36, A572, A514, A1011, CF1018-1095, 4140, 1117, 1215,
- Stainless steel: 300 series, 400 series, 700 series, 17-4PH, 15-5PH
- Aluminum: 2000 – 7000 series,
- Thickness range: 0.010″ to 1.000″ standard
- Fastener materials: Steel, stainless, brass, plastic per ASTM/ASME/SAE/ISO/IFI specs
- Special processes: Passivation, heat treating, plating, painting available
Quality Assurance Equipment
- Hexagon CMM: ±0.00005″ accuracy, 24″ x 24″ x 20″ envelope
- MicroVu Vision Systems (2): ±0.0001″ optical measurement
- Portable CMM (Hexagon Romer Arm): 8-foot reach, ±0.001″
- Torque analyzers: 0.1-1000 lb-ft range, ±0.25% accuracy
- Force gauges: 0.1-5000 lbs, NIST traceable calibration
Value Proposition
- Labor savings: reduction in assembly labor costs
- Inventory reduction: decrease in component inventory
- Purchasing efficiency: reduction in PO processing costs
- Transportation savings: freight consolidation benefits
- Vendor Consolidation: reduce transactional and supplier management costs
- Single Point of Responsibility: eliminate finger pointing between multiple suppliers
Applications and ROI Impact
Industry-Specific Solutions Driving Measurable Value
Why Choose Wisconsin Stamping & Manufacturing
Your Competitive Advantage in Assembly and Kitting
Unlike typical contract assemblers who rely on multiple suppliers, we manufacture components in-house using our comprehensive metal fabrication and machining capabilities. This vertical integration ensures perfect fit, faster delivery, and single-source accountability that competitors simply cannot match.
Certified
- ISO 9001:2015 certified since 2001 (20+ years)
- AIAG Compliant PPAP Levels 1 – 5 capability
- IMDS reporting compliance
- RoHS and REACH compliant processes
Track Record of Success
- 65+ years continuous operation
- 500+ active assembly and kitting programs
- 10 million+ assemblies delivered defect-free
- Fast Quote Response and Personalized Attention
Customer Service Differentiators
- Dedicated program management for every account
- Engineering support for DFA optimization
- Vendor-managed inventory programs available
- Flexible scheduling for demand fluctuations
Client Stories
After six decades as a diversified manufacturer, Wisconsin Stamping & Manufacturing has worked with some of the world’s most successful and innovative companies.

Your Assembly and Kitting Concerns Addressed
Wisconsin Stamping & Manufacturing – Your idea. Our ingenuity. A perfect match.
Our integrated manufacturing approach eliminates subcontracting of components and streamlines the supply chain resulting in efficiency gains and elimination of unnecessary markups. Combined with automated assembly processes and volume purchasing power through our WorldSource Fastener division, we typically achieve meaningful cost reductions versus traditional multi-vendor approaches.
Every assembly program includes a comprehensive Production Part Approval Process (PPAP) (when required) with documented control plans, measurement system analysis, and capability studies. We significantly reduce defect rates through in-process inspection, automated inspection systems, poke-yoke initiatives, and final quality audits. Our ISO 9001:2015 certification ensures consistent quality system application.
With 170,000 square feet of production space, and capacity for 250,000 cubic feet of staged assembly and kitting inventory, we accommodate demand spikes without extending lead times. Vendor-managed inventory programs eliminate lead time concerns entirely.
Our engineering team provides complimentary Design for Assembly (DFA) analysis, identifying opportunities to reduce components, simplify assembly, and maximize manufacturability of components, in order to cut costs. Using GD&T analysis and tolerance stack-up calculations, we typically identify cost reduction opportunities while improving quality.
While mega-manufacturers focus on million-unit programs, we excel at 100 to 100,000 unit runs with the flexibility smaller assemblers lack. Our sweet spot ranges from simple to complex assemblies and kits requiring precision metal fabrication combined with value-added assembly and fasteners – capabilities most competitors must outsource.
We maintain full compliance with ISO 9001:2015 standards. Documentation packages can include Certificates of Conformance, PPAP submissions (Levels 1-5), IMDS reporting, material certifications, and custom requirements as required by your industry. Our quality team has decades of experience with inspection and compliance requirements across a wide variety of industries..
Comprehensive NDAs protect your designs and processes. Our ISO-certified document control system ensures revision management and restricted access. We’ve maintained confidentiality for all customers over 65 years without a single breach. You can be assured your intellectual property will remain completely safe and secure.
Start Your Manufacturing Excellence Journey Today
Discover how much you could save with our integrated assembly services. Our engineers will analyze your current assembly for cost reduction opportunities, lead time improvements, and quality enhancements. No obligation, 100% confidential.
Get YoursSee our 170,000 square foot operation in action. Meet our team, review our capabilities, and discuss your specific requirements with our engineers.
Schedule TourSpeak directly with our specialists for technical consultations, design-for-manufacturability (DFM) feedback, or custom project quotes tailored to your exact specifications.
888-236-8838Upload your drawings for immediate review and prompt, accurate quote response.
Get QuoteDiscover how much you could save with our integrated assembly services. Our engineers will analyze your current assembly for cost reduction opportunities, lead time improvements, and quality enhancements. No obligation, 100% confidential.
Get YoursSee our 170,000 square foot operation in action. Meet our team, review our capabilities, and discuss your specific requirements with our engineers.
Schedule TourSpeak directly with our specialists for technical consultations, design-for-manufacturability (DFM) feedback, or custom project quotes tailored to your exact specifications.
888-236-8838Upload your drawings for immediate review and prompt, accurate quote response.
Get Quote












